Hospitals, laboratories, clinics, and medical schools around the world use large amounts of plastic products every day. This material can be found in medical devices, tools and equipment-the range of applications is almost limitless. But just like other products in the medical industry, these products need to meet certain standards to be suitable for work.
These demanding requirements have led to the increasing popularity of plastic injection molding solutions in the US medical industry over the past decade. Read on to see what these characteristics are and why this manufacturing solution is widely used in the industry.
1. Control and Reliability
This kind of control and reliability is very useful when manufacturing medical equipment. Most tools and equipment used in the medical field are very sensitive and must meet precise specifications to operate under unique pressure sources. Therefore, these devices must be designed with the end use in mind from the beginning of the manufacturing process.
The injection molding method itself has a history of nearly a hundred years. During this time, it has been continuously improved until it becomes one of the best manufacturing methods in the world. Combined with new digital technologies, there are now modeling software that can help automate most of the tool design process.
This software helps to create the best possible death for any job. These advances make the plastic injection molding process controllable and reliable.
2. Strict standards and procedures
When plastic injection molding is used to manufacture medical devices and parts, many standards must be met. Production operations are subject to rigorous review by the FDA to check any issues related to the materials, processes and mechanical properties of the production parts. In the plastic injection molding process, every device must pass inspection before it can be used.
In addition, injection molding manufacturers need to pass ISO 13485 standard certification before they can produce any medical devices. This means that every plastic injection molding company employed by the US medical industry can ensure that they understand the standards and regulations.
This ensures compliance and expertise in the production of any medical equipment. Knowing that these medical plastic injection molding solutions are led by those who have the necessary experience and expertise, this gives the medical industry peace of mind when producing new plastic equipment.
They are convinced that the design, design and manufacture of each component will meet the most stringent standards and processes.
3. High-efficiency Mass Production
Like all molding processes, plastic injection molding uses molds and mold tools to make any component. Once molds and tools are designed to meet any specifications of medical equipment, the same tool can produce thousands of identical medical parts.
The plastic injection molding process is very stable and repeatable. As long as the mold and tools are properly maintained, the consistency of product operation can be ensured.
Unlike metal materials, plastics are more flexible and will not wear molds quickly. This means that production can run month after month without too many problems. Mass production is possible and can be executed quickly and economically by the same machine.
This process makes it easy to make plastic items such as containers, tubes, and syringes—in fact, injection molding is the perfect way to make any common plastic items used in the US medical industry.
4. Ideal Accessory
Plastic molding is particularly suitable for manufacturing plastic housings commonly used in the medical industry.
Although there are other ways to make the same enclosure, other production methods have several disadvantages-they tend to be slower, consume more material, and cost more in the long run. The advantages of injection molding make it the best choice.
Shells used in the medical field come in various shapes and sizes. Some of them are large plastic housings made for sophisticated medical equipment. Others are simpler, such as a tool tray or a pill dispenser.
Since plastic is lightweight but durable, it is a cheap but effective working material. Most importantly, plastic will not interfere with electromagnetic energy (such as the energy used in CAT scans or x-rays), nor will it be affected by radiation.
5. Provide versatility for medical products
With the use of molds, plastic injection molding is a very versatile process that can create complex design functions with high precision. During the molding process, plastic is injected into a cavity, close to the mold, which makes it easy to make complex shapes.
In addition to the process, plastic resins—such as polyethene, polypropylene, and polystyrene—have many uses in their own right. There will be differences in mechanical and chemical properties, depending on the resin used.
These resins have biocompatibility, chemical resistance, heat resistance and other properties and can be used in a wide range of medical applications.
6. Conclusion
The strict requirements of manufacturing medical supplies make supplying the required parts a difficult operation. However, with the use of plastic injection molding solutions, the US medical industry has been able to create and implement a large number of plastic products in their operations.
Due to the many benefits of the plastic molding injection process, these plastic components can be found in a wide range of medical devices, tools, and equipment. Only with the expertise and services of an excellent injection molding company like Holly can this process be possible.
If you are looking for high-quality and timely injection molding services, contact us today!
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